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puzzle-making-machine

Puzzle Making Machine – 600T, 800T, 1000T, 2000T Puzzle Machine leading brand LEXSON

Puzzle making machine – 600T, 800T, 1000T, 2000T Puzzle Machine leading brand LEXSON

A jigsaw puzzle is produced by a puzzle making machine, which is hydraulic driven, is a tiling puzzle that requires the assembly of often oddly shaped interlocking and mosaiced pieces. Typically, each individual piece has a portion of a picture; when assembled, they produce a complete picture.
Typical images on jigsaw puzzles include scenes from nature, buildings, and repetitive designs—castles and mountains are common, as well as other traditional subjects. However, any kind of picture can be used. Artisanal puzzle-makers and companies using technologies for one-off and small print-run puzzles utilize a wide range of subject matter, including optical illusions, unusual art, and personal photographs. In addition to traditional flat, two-dimensional puzzles, three-dimensional puzzles have entered large-scale production, including spherical puzzles and architectural recreations.

puzzle-making-machine

puzzle making machine

In recent years, a range of jigsaw puzzle accessories including boards, cases, frames, and roll-up mats has become available to assist jigsaw puzzle enthusiasts.
While most assembled puzzles are disassembled for reuse, they can also be attached to a backing with adhesive and displayed as art.

puzzle-making-machine

puzzle making machine

Most modern jigsaw puzzles are made of paperboard as they are easier and cheaper to mass-produce. An enlarged photograph or printed reproduction of a painting or other two-dimensional artwork is glued to cardboard, which is then fed into a press. The puzzle press, puzzle machine, puzzle making machine forces a set of hardened steel blades of the desired pattern, called a puzzle die, cutting die, steel rule die, through the board until it is fully cut.
The puzzle die is a flat board, often made from plywood, with slots cut or burned in the same shape as the knives that are used. The knives are set into the slots and covered in a compressible material, typically foam rubber, which serves to eject the cut puzzle pieces.
The cutting process is similar to making shaped cookies with a cookie cutter—however, the forces involved are tremendously greater: A typical 1000-piece puzzle requires upwards of 700 tons of force to push the die through the board.

In order to meet the greater demand for jigsaw puzzle products in the global market today, and to improve the production efficiency of puzzles, LEXSON not only produces large-scale Puzzle making machines but also develops jigsaw puzzle breakup units and automatic bagging machine. After the puzzle is punched, the puzzle can be directly pushed to the conveyor. The breakup unit is driven by a servo motor, which can fully break up the puzzle, and then enter the funnel and automatically fall to the automatic bagging machine.

puzzle-making-machine

puzzle making machine

Main technical parameters

S/N DESCRIPTION UNIT SPECS
1 Master Cylinder Nominal Force ton 600
2 Hydraulic system pressure(Max.) MPa 25
3 Max. Stroke mm 200
4 Daylight Opening mm 200
5 Cylinder Speed Close mm/s 250
Slow Clamp mm/s 5-10
Open mm/s 250
6 Slider Bed Height mm 1050
7 Slider Bed L-R mm 950
F-B mm 900
8 Approx Machine Dimensions L-R mm 2168
F-B mm 2852
Height mm 2768
9 Motor Power kW 33
10 Approx machine weight kg 16500
puzzle machine

600 ton jigsaw puzzle cutting machine, four-post puzzle cutter high-end automatic puzzle production line

600 ton jigsaw puzzle cutting machine, four-post puzzle cutter high-end automatic puzzle production line

LEXSON is a leading brand of jigsaw puzzle cutting machine, and is well-known by jigsaw puzzle making makers from all over the world.

Advantages of Lexson-A01 PRO 600T puzzle cutting machine:

The frame of 4-column 3-plate design provides high-grade parallelism between the slider and slider bed, that is where good cutting from.
Hydraulic pipe system uses integrated manifold block fits inside the press to reduce piping and oil leaks.
Operated by a two-handed start button.
Selector switch modes of operation: jog (setup) and run (cycle).
Flexibly adjustable of pressure dwell time and stroke.
The ideal of double SLC(Security Light Curtain) makes it safe for operation.
Front Side Covers with emergency switches;
A protective fence and a safety interlock can be added to upgrade the security.
All pipes, flanges, and joint with vibrations proof and leakage proof design and setting.
Automatic computerized slider rails lubrication.
Adjustable sliding rails for cutting die to slide in & out.

puzzle-cutting-machine

puzzle cutting machine

Jigsaw puzzles have been a favorite pastime for children and adults alike since their creation in 1762. Although they were originally handmade from wood, most jigsaw puzzles nowadays are made from the more economical—and easier to mass-produce—paperboard, but acrylic, wood, and plastic are also used. In the early 20th century, Jigsaw puzzle companies used large hydraulic puzzle cutting machine, to manufacture jigsaws, but the more economical roller press manufacturing process soon took over, and, more recently, newer technology has brought the laser-cutting puzzle-making process into the picture. Puzzles can be anywhere from four to 50 pieces for younger children, and go up to over 40,000 pieces. In addition to the standard flat puzzles, 3D puzzles made from wood or Styrofoam are also gaining popularity, as well as word puzzle games, and computer-based jigsaw puzzles.

puzzle-cutting-machine

puzzle cutting machine

Therefore, the demand for puzzles on a global scale has increased sharply. At the same time, LEXSON produced and launched a 600-ton-based puzzle machine, puzzle cutter, puzzle making machine, puzzle cutting machine that can produce 200pcs to 1500pcs puzzles, Lexson-A01 pro 600T puzzle machine, and LEXSON-ISB-G01 the first generation of puzzle break-up unit, scattering machine and automatic packaging machines, puzzle bagging machines that are welcome by our customers and trusted by puzzle manufacturers all over the world.

LEXSON currently sells to global customers including the United States, Malaysia, Australia, Japan, Brazil, the United Kingdom, France, Poland, Czech Republic, and Egypt.

In order to meet the needs of our customers to produce larger size puzzles, LEXSON has developed larger puzzle machines that can produce more than 1500 pcs and larger than 1000x1000mm. These are Lexson-A01 pro 800T puzzle cutting machine and Lexson-A01 pro 1000T puzzle cutter machine. All of the above models can be made to have servo driven shuttle table that can increase production safety and efficiency. The above machines can be incorporated into Lexson ISB G01 incline scatter and vertical automatic packaging machine in the machine layout. The machine connection is flexible, the production efficiency is high, and only one person can operate a production line.

Main technical specifications:

S/N DESCRIPTION UNIT SPECS
1 Master Cylinder Nominal Force ton 600
2 Hydraulic system pressure(Max.) MPa 25
3 Max. Stroke mm 200
4 Daylight Opening mm 200
5 Cylinder Speed Close mm/s 250
Slow Clamp mm/s 5-10
Open mm/s 250
6 Slider Bed Height mm 1050
7 Slider Bed L-R mm 950
F-B mm 900
8 Approx Machine Dimensions L-R mm 2168
F-B mm 2852
Height mm 2768
9 Motor Power kW 33
10 Approx machine weight kg 16500