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puzzle machine

600 ton jigsaw puzzle cutting machine, four-post puzzle cutter high-end automatic puzzle production line

600 ton jigsaw puzzle cutting machine, four-post puzzle cutter high-end automatic puzzle production line

LEXSON is a leading brand of jigsaw puzzle cutting machine and is well-known by jigsaw puzzle making makers from all over the world.

Advantages of Lexson-A01 PRO 600T puzzle cutting machine:

The frame of 4-column 3-plate design provides high-grade parallelism between the slider and slider bed, that is where good cutting from.
Hydraulic pipe system uses integrated manifold block fits inside the press to reduce piping and oil leaks.
Operated by a two-handed start button.
Selector switch modes of operation: jog (setup) and run (cycle).
Flexibly adjustable of pressure dwell time and stroke.
The ideal of double SLC(Security Light Curtain) makes it safe for operation.
Front Side Covers with emergency switches;
A protective fence and a safety interlock can be added to upgrade the security.
All pipes, flanges, and joints with vibrations proof and leakage proof design and setting.
Automatic computerized slider rails lubrication.
Adjustable sliding rails for cutting die to slide in & out.

puzzle-cutting-machine

puzzle cutting machine

Jigsaw puzzles have been a favorite pastime for children and adults alike since their creation in 1762. Although they were originally handmade from wood, most jigsaw puzzles nowadays are made from the more economical—and easier to mass-produce—paperboard, but acrylic, wood, and plastic are also used. In the early 20th century, Jigsaw puzzle companies used large hydraulic puzzle cutting machine, to manufacture jigsaws, but the more economical roller press manufacturing process soon took over, and, more recently, newer technology has brought the laser-cutting puzzle-making process into the picture. Puzzles can be anywhere from four to 50 pieces for younger children, and go up to over 40,000 pieces. In addition to the standard flat puzzles, 3D puzzles made from wood or Styrofoam are also gaining popularity, as well as word puzzle games, and computer-based jigsaw puzzles.

puzzle-cutting-machine

puzzle cutting machine

Therefore, the demand for puzzles on a global scale has increased sharply. At the same time, LEXSON produced and launched a 600-ton-based puzzle machine, puzzle cutter, puzzle making machine, puzzle cutting machine that can produce 200pcs to 1500pcs puzzles, Lexson-A01 pro 600T puzzle machine, and LEXSON-ISB-G01 the first generation of puzzle break-up unit, scattering machine and automatic packaging machines, puzzle bagging machines that are welcome by our customers and trusted by puzzle manufacturers all over the world.

LEXSON currently sells to global customers including the United States, Malaysia, Australia, Japan, Brazil, the United Kingdom, France, Poland, Czech Republic, and Egypt.

In order to meet the needs of our customers to produce larger size puzzles, LEXSON has developed larger puzzle machines that can produce more than 1500 pcs and larger than 1000x1000mm. These are the Lexson-A01 pro 800T puzzle cutting machine and the Lexson-A01 pro 1000T puzzle cutter machine. All of the above models can be made to have servo-driven shuttle table that can increase production safety and efficiency. The above machines can be incorporated into Lexson ISB G01 incline scatter and vertical automatic packaging machine in the machine layout. The machine connection is flexible, the production efficiency is high, and only one person can operate a production line.

Main technical specifications:

S/N DESCRIPTION UNIT SPECS
1 Master Cylinder Nominal Force ton 600
2 Hydraulic system pressure(Max.) MPa 25
3 Max. Stroke mm 200
4 Daylight Opening mm 200
5 Cylinder Speed Close mm/s 250
Slow Clamp mm/s 5-10
Open mm/s 250
6 Slider Bed Height mm 1050
7 Slider Bed L-R mm 950
F-B mm 900
8 Approx Machine Dimensions L-R mm 2168
F-B mm 2852
Height mm 2768
9 Motor Power kW 33
10 Approx machine weight kg 16500

 

Jigsaw puzzle machine steel rule cutting die 1.5-2 mm cardboard

Jigsaw puzzle machine steel rule cutting die 1.5-2 mm cardboard

Lexson ‘s jigsaw puzzle machine is design as 4-post structure, with slide rails on the moving palten, that allows cutting die to slide in and out for easy die installation and die change. On the lower  work table is mounted a metallic plate where on the plate ‘s fed a cardboard that allow the cutting die to cut directly to the metallic plate.

Lexson’s jigsaw puzzle machine ‘s featured with Phase brand servo motor and delta servo controller, Fager position transducer and pressure sensor, that allow adjustment on pressing pressure, stroke and dwell time and speeds, what ‘s more, these features make A01 PRO the most advantages machine for the production of jigsaw puzzle, because of the pressure repeat error and position error.

Technical specifications of Lexson-A01 PRO 600T Jigsaw Puzzle Macine

Model No. Lexson-A01 PRO 600T
Structure & Driven 4-post hydraulic press, driven by servo motor, compact design for less footprint occupy
Stroke Type Downward stroke
Pressure Output 6000 KN
Hydraulic Pressure 25 Mpa
Input Power Supply AC230V, 3 Phase, 60Hz
Standard Stroke 200 mm
Daylight Opening 200 mm
Effective Bed Table Sizes 850 mm (Left-right between column) * 880 mm (Front-rear edge to edge)
Height of Bed Table Above Floor 900-950 mm
Parallelism Between Platens ±0.04 mm
Flatness Of Platens ±0.025 mm
Pressure Repeat Precision ±1%
Fast Forward Speed 200~220 mm/s
Slow Pressing Speed 5~10 mm/s
Return Speed 180~200 mm/s
Cutting Cycle Per Minute 12~15
Machine Power 14.1 KW
Control Siemens PLC, can be communicated and incorporated with robot (if needed)
Work Mode Stroke & Pressure mode
Available Operation Controls – Manual & Semi-automatic

– Stroke adjustable & monitored

– Pressure adjustable & monitored

– Dwell time adjustable & monitored

-Speed adjustable & monitored

– Close loop electric control

Approximate Machine Overall Size 2285*1500*2530 mm
Approximate Machine Weight 12,000 KG
jigsaw puzzle machine

jigsaw puzzle machine

Safety Measures of Lexson-A01 PRO 600T Jigsaw Puzzle Machine

Electric Control Cabinet NEMA style electric cabinet with electric disconnect switch
Safety Light Curtain Front & back safety light curtains
Start Buttons Front side dual start buttons
Emergency Stop Front & back emergency stop buttons
Interlocked Safety Mesh Shield Cover the left & right side of the bed table
Safety Ratchet Bar Pneumatic safety ratchet bar
Mechanical Safety Position Limit Switch Adjustable
Operation Indicator Triple color (Green/Yellow/Red) indicator light with buzzer
Portable Operation Console Available

Lexson’s Automatic Puzzle Scatter & Bagging Machine helps enhance your productivity