puzzle machine

600 ton jigsaw puzzle cutting machine, four-post puzzle cutter high-end automatic puzzle production line

600 ton jigsaw puzzle cutting machine, four-post puzzle cutter high-end automatic puzzle production line

LEXSON is a leading brand of jigsaw puzzle cutting machine, and is well-known by jigsaw puzzle making makers from all over the world.

Advantages of Lexson-A01 PRO 600T puzzle cutting machine:

The frame of 4-column 3-plate design provides high-grade parallelism between the slider and slider bed, that is where good cutting from.
Hydraulic pipe system uses integrated manifold block fits inside the press to reduce piping and oil leaks.
Operated by a two-handed start button.
Selector switch modes of operation: jog (setup) and run (cycle).
Flexibly adjustable of pressure dwell time and stroke.
The ideal of double SLC(Security Light Curtain) makes it safe for operation.
Front Side Covers with emergency switches;
A protective fence and a safety interlock can be added to upgrade the security.
All pipes, flanges, and joint with vibrations proof and leakage proof design and setting.
Automatic computerized slider rails lubrication.
Adjustable sliding rails for cutting die to slide in & out.

puzzle-cutting-machine

puzzle cutting machine

Jigsaw puzzles have been a favorite pastime for children and adults alike since their creation in 1762. Although they were originally handmade from wood, most jigsaw puzzles nowadays are made from the more economical—and easier to mass-produce—paperboard, but acrylic, wood, and plastic are also used. In the early 20th century, Jigsaw puzzle companies used large hydraulic puzzle cutting machine, to manufacture jigsaws, but the more economical roller press manufacturing process soon took over, and, more recently, newer technology has brought the laser-cutting puzzle-making process into the picture. Puzzles can be anywhere from four to 50 pieces for younger children, and go up to over 40,000 pieces. In addition to the standard flat puzzles, 3D puzzles made from wood or Styrofoam are also gaining popularity, as well as word puzzle games, and computer-based jigsaw puzzles.

puzzle-cutting-machine

puzzle cutting machine

Therefore, the demand for puzzles on a global scale has increased sharply. At the same time, LEXSON produced and launched a 600-ton-based puzzle machine, puzzle cutter, puzzle making machine, puzzle cutting machine that can produce 200pcs to 1500pcs puzzles, Lexson-A01 pro 600T puzzle machine, and LEXSON-ISB-G01 the first generation of puzzle break-up unit, scattering machine and automatic packaging machines, puzzle bagging machines that are welcome by our customers and trusted by puzzle manufacturers all over the world.

LEXSON currently sells to global customers including the United States, Malaysia, Australia, Japan, Brazil, the United Kingdom, France, Poland, Czech Republic, and Egypt.

In order to meet the needs of our customers to produce larger size puzzles, LEXSON has developed larger puzzle machines that can produce more than 1500 pcs and larger than 1000x1000mm. These are Lexson-A01 pro 800T puzzle cutting machine and Lexson-A01 pro 1000T puzzle cutter machine. All of the above models can be made to have servo driven shuttle table that can increase production safety and efficiency. The above machines can be incorporated into Lexson ISB G01 incline scatter and vertical automatic packaging machine in the machine layout. The machine connection is flexible, the production efficiency is high, and only one person can operate a production line.

Main technical specifications:

S/N DESCRIPTION UNIT SPECS
1 Master Cylinder Nominal Force ton 600
2 Hydraulic system pressure(Max.) MPa 25
3 Max. Stroke mm 200
4 Daylight Opening mm 200
5 Cylinder Speed Close mm/s 250
Slow Clamp mm/s 5-10
Open mm/s 250
6 Slider Bed Height mm 1050
7 Slider Bed L-R mm 950
F-B mm 900
8 Approx Machine Dimensions L-R mm 2168
F-B mm 2852
Height mm 2768
9 Motor Power kW 33
10 Approx machine weight kg 16500

 

Hot-Forming-Machine-for-Brake-Pads

Hot Forming Machine for Brake Pad

Hot Forming Machine for Brake Pad

Lexson Machinery is a leading manufacturer of custom hot forming machines, automation systems, has developed a 300-ton hydraulic press used to hot form and solidify brake pads.

The machine ‘s capable of temperature up to 2372°F(300℃), by using electric cartridge heaters, provides even temperature distribution throughout the forming process, the machine generates even pressure, stable speed when pressing on the parts, all these make the parts get pressure more stably and heat more even, more complete solidification.

Utilizing 3 zones of heat control in each platen, operators can maintain a constant platen temperature to within +/-41°F throughout the cycle. Additionally, automatic insulated door systems increase heat efficiency and maintain the desired temperature set points while facilitating easy part and tool loading.

Hot-Forming-Machine

Hot-Forming-Machine

TECHNICAL SPECIFICATIONS OF LEXSON-P06 PRO 300 TON HOT FORMING MACHINE

Model No. Lexson-P06 PRO Heated Platen Press 300 Ton
Driven Type Servo motor + Servo controller
Description Hot Forming Machine
Structure 4-Post, top-mounted hydraulic system
Hydraulic System Pressure 25 Mpa
Pressure Output 3000 KN
Input Power AC460VAC, 3 Phase, 60 HZ
Standard Stroke 279.4 mm (11 INCH)
Daylight Between Sliding & Bottom Bolster 482.6 mm (19 INCH)
Daylight Between Heated Platens 330.2 mm (13 INCH)
Heated Platen Sizes 1016 mm (Left-Right) * 1016 mm (Front-Rear) (40 * 40 INCH)
Height of Bed Above Floor 914.4 mm (36 INCH)
Fast Forward Speed 15 mm/s (6 INCH/sec)
Slow Pressing Speed 2.5 mm/s (1 INCH/sec)
Return Speed 17.5 mm/s (7 INCH/sec)
Press Parallelism ±0.025 mm (0.001 INCH)
Heated Platen Parallelism ±0.025 mm (0.001 INCH)
Heating Method Electrical heating
Platen Temperature Controller Omron temperature control system
Heating Temperature Maximum 300℃, adjustable
Number of Cartridge Heater 14 heaters on upper heating platen, 14 heaters on lower heating platen
Time to Heat Up to 300 ℃ About 45 minutes
Heat Insulation Platens Yes

 

 

 

High Pressure Forming Machine

Hydraulic Leather Cutting Machine 200T Pressing Force With Large Table And Shuttle Table

Hydraulic Leather Cutting Machine 200T Pressing Force With Large Table And Shuttle Table

Lexson-A01 PRO 200T Hydraulic Leather Cutting Press ‘s made as Four-post presses, also known as 4-column presses with unilateral shuttle table or Bilateral shuttle table.

This allows the die cutting machine to have working table upto 2000mm, can be even larger.

With the hydraulic cutting press shuttle table, the cut leathers can still be unloaded easily and efficiently out of the hydraulic die cutting press on the shuttle table which ‘s controlled by position sensor.

Besides, Lexson ‘s hydraulic die cutting machine adopts servo motor and servo controller, this made our press a hydraulic and servo-electric presses, that consumes 50-70% less electricity, and more stable pressure (±1bar) and high positioning accuracy(±0.01mm), owe to all these make our hydraulic press cutting machine a no more suitable solution for hydraulic cutting press.

Advantages of 4-Post Hydraulic Leather Cutting Machine:

  • Allow secondary adjustment of plate parallelism, that provides the press higher parallelism, which ‘s strictely required by die cutting process.
  • Typically more economical than gib-guided presses.
  •  Allow the press to have large working table, namely the area for cutting ‘s bigger than machine of other types.
  • Allow four-sided access to the working area
  • Modular design, built to your specifications, even though working table ‘s much bigger other types of machine, due to modular & compact design, it still has small footprint.

Technical specification of Lexson-A01 PRO 200T Hydraulic Die Cutting Machine

Model No. Lexson-A01 PRO 200T Fast Forward Speed 150~160 mm/s
Structure -4-post hydraulic press

-Top-mounted hydraulic system

compact design for less footprint

With automatic one OR two shuttle table

Slow Pressing Speed 8~15 mm/s
Driven Driven by servo motor + servo controller Return Speed 130~140 mm/s
Stroke Type Downward stroke Parallelism Between Platens ±0.04 mm
Hydraulic Pressure 20 Mpa Flatness of Platens ±0.035 mm
Pressure Output 2000 KN Power Supply 3phase 230V 50Hz
Standard Stroke 300 mm Motor Power 15 KW
Daylight Opening 300 mm Approximate Machine Overall Size 2320*3250*2338 mm (one-side shuttle table)
Effective Bed Table Sizes 1600 (between columns) * 1600 (between edges) mm 2320*4930*2338 mm (dual-side shuttle table)
Height of Bed Table Above Floor 850 mm Approximate Machine Weight 7,500 KG (one-side shuttle table)
8,200 KG (dual-side shuttle table)

hydraulic-leather-cutting-machine

hydraulic-leather-cutting-machine

Features:

– Omron/Siemens/Allen Bradley PLC control

– Omron/Siemens Color HMI (Human-Machine Interface)

– Pressure Sensor force feedback & Linear position transducer feedback

– Work mode: Fixed Pressure mode & Fixed Position mode

– Smooth and flatbed platen and moving platen

– Automatically lubricating system

– Tricolor(green/yellow/red) operation indicator with warning buzzer

– PLC communication with external equipment (if needed)

– Hydraulic oil cooler

 

Safety Measures:

– Double start buttons on front side of the shuttle table

– Safety photoelectric light curtain on front and rear side of the bed table, covering the whole daylight open

– Emergency stop button on front side of the shuttle table, manual reset required

– Pneumatic safety ratchet bar to prevent the sudden fall of the slider, in case of any error happened to the hydraulic system

– Interlocked safety mesh shield covers the left/right/rear side of bed table, can be opened and removed. When opened, the motor will shut down automatically, manual reset required

– NEMA style electric control cabinet with electric disconnect switch

– Selector switch with lock, only authorized person has the access for operation

– Dual channel safety monitoring circuit for double start buttons, safety light curtain, emergency stop button, motor on/off, ect.

 

Available Operation Controls:

– Manual & Auto

– Pressure mode & Position mode switchable

– Stroke adjustable & monitoring

– Pressure adjustable & monitoring

– Speed adjustable & monitoring

– Pressure hold time adjustable & monitoring

– Closed loop electric control

– Specifications programmable on HMI

Jigsaw puzzle machine steel rule cutting die 1.5-2 mm cardboard

Jigsaw puzzle machine steel rule cutting die 1.5-2 mm cardboard

Lexson ‘s jigsaw puzzle machine is design as 4-post structure, with slide rails on the moving palten, that allows cutting die to slide in and out for easy die installation and die change. On the lower  work table is mounted a metallic plate where on the plate ‘s fed a cardboard that allow the cutting die to cut directly to the metallic plate.

Lexson’s jigsaw puzzle machine ‘s featured with Phase brand servo motor and delta servo controller, Fager position transducer and pressure sensor, that allow adjustment on pressing pressure, stroke and dwell time and speeds, what ‘s more, these features make A01 PRO the most advantages machine for the production of jigsaw puzzle, because of the pressure repeat error and position error.

Technical specifications of Lexson-A01 PRO 600T Jigsaw Puzzle Macine

Model No. Lexson-A01 PRO 600T
Structure & Driven 4-post hydraulic press, driven by servo motor, compact design for less footprint occupy
Stroke Type Downward stroke
Pressure Output 6000 KN
Hydraulic Pressure 25 Mpa
Input Power Supply AC230V, 3 Phase, 60Hz
Standard Stroke 200 mm
Daylight Opening 200 mm
Effective Bed Table Sizes 850 mm (Left-right between column) * 880 mm (Front-rear edge to edge)
Height of Bed Table Above Floor 900-950 mm
Parallelism Between Platens ±0.04 mm
Flatness Of Platens ±0.025 mm
Pressure Repeat Precision ±1%
Fast Forward Speed 200~220 mm/s
Slow Pressing Speed 5~10 mm/s
Return Speed 180~200 mm/s
Cutting Cycle Per Minute 12~15
Machine Power 14.1 KW
Control Siemens PLC, can be communicated and incorporated with robot (if needed)
Work Mode Stroke & Pressure mode
Available Operation Controls – Manual & Semi-automatic

– Stroke adjustable & monitored

– Pressure adjustable & monitored

– Dwell time adjustable & monitored

-Speed adjustable & monitored

– Close loop electric control

Approximate Machine Overall Size 2285*1500*2530 mm
Approximate Machine Weight 12,000 KG
jigsaw puzzle machine

jigsaw puzzle machine

Safety Measures of Lexson-A01 PRO 600T Jigsaw Puzzle Machine

Electric Control Cabinet NEMA style electric cabinet with electric disconnect switch
Safety Light Curtain Front & back safety light curtains
Start Buttons Front side dual start buttons
Emergency Stop Front & back emergency stop buttons
Interlocked Safety Mesh Shield Cover the left & right side of the bed table
Safety Ratchet Bar Pneumatic safety ratchet bar
Mechanical Safety Position Limit Switch Adjustable
Operation Indicator Triple color (Green/Yellow/Red) indicator light with buzzer
Portable Operation Console Available

Lexson’s Automatic Puzzle Scatter & Bagging Machine helps enhance your productivity

Hydraulic Heated Platen Presses-LEXSON MACHINERY

Hydraulic Heated Platen Presses-LEXSON MACHINERY

Lexson-P06 PRO 20T Hydraulic Heated Platen Presses
Advantages available:
*10″ HMI in English
*Dual-start press button
*Emergency stop button
*Upper and lower heated platens
*300 degree C
*Heat insulation
*Temperature controller
*Inter-locked cabinet disconnect
*Pressure transcell
*Programming
*Displacement Transducer

hydraulic heated platen presses

hydraulic-heated-platen-presses

Lexson-P06 PRO 20 Ton hydraulic-heated-platen-presses main technical parameters:

Model No. Lexson-P06 25 Ton Hydraulic Hot Embossing Machine Temperature Controller Omron
Structure & Driven 4-post hydraulic press, with upper and lower heating platen Insulation Platen 2 pieces insulation platens: Upper and Lower
Stroke Type Downward stroke Parallelism Between Platens ±0.05 mm
Control Relay control Flatness Of Platens ±0.03 mm
Pressure Output 250 KN Fast Forward Speed 100 mm/s
Cylinder Return Force 140 KN Way of Mold Locking Via T solt on both upper and lower heating platen
Hydraulic Pressure 20.4 Mpa Electric Control Cabinet NEMA style electric cabinet
Input Power AC380VAC, 3 Phase 50HZ Safety Light Curtain Safety light curtains covers the whole daylight opening on the front operation side
Standard Stroke 300 mm Start Buttons Dual start buttons on the front operation side
Daylight Opening 400 mm Emergency Stop Front emergency stop button on the operation side
Effective Bed Table Sizes 600 mm (left-right between column) * 400 mm (front-rear edge to edge) Available Operation Controls – Manual & Semi-automatic               – Stroke adjustable

– Pressure adjustable                     – Dwell time adjustable

Height of Bed Table Above Floor 780 mm Mechanical Position Limit Switch Adjustable
Heating Temperature Maximum 300 ℃, adjustable Approximate Machine Overall Size 700*600*1940 mm
Return Speed 100 mm/s Approximate Machine Weight 11,00 KG
Machine Power 3.7 KW
hydraulic heated platen presses

hydraulic-heated-platen-presses

 

 

 

 

servo controlled 4-post 250 ton shuttle table hydraulic press

Custom-made Servo Controlled 4-Post 250 Ton Shuttle Table Hydraulic Press

Custom-made Servo Controlled 4-Post 250 Ton Shuttle Table Hydraulic Press

Lexson A01S-250 Ton shuttle table hydraulic press is custom built to be a four-column hydraulic press, controlled by permanent magnet synchronous servo motor, T slotted bed table for mold locking.  Compare with a bench top press or a floor stand C frame hydraulic press, the four-post hydraulic press sometimes is not the suitable frame for feeding and unloading, a four-column hydraulic press that has shuttle table helps. With shuttle table moving in and out of the working area, it is much easier for the custom-made servo controlled 4-post 250 ton shuttle table hydraulic press to loading and unloading during the working cycle time.

250 ton shuttle table hydraulic press

250 Ton Servo Controlled Slide Table Hydraulic Press

Specifications of Custom-made Servo Controlled 4-Post 250 Ton Shuttle Table Hydraulic Press

Click & Contact With Our Engineering Team About Your Unique Shuttle Table Hydraulic Press Requirements!

Model No. Lexson A01S-250T
Structure Four Column
Drive Mode Servo Motor
Nominal Force 2500 KN
Table Size 800*600 mm
Daylight Open 700
Stroke 500 mm
System Pressure 250 bar
Motor 23 KW
Power Supply AC 3 Phase 415V
Rated Current 35A
Shuttle Table Stroke 600
Cylinders 3 cylinders(high speed+pressing )
custom-made shuttle table hydraulic press

250 Ton Servo Controlled Hydraulic press with sliding table (7)

The Custom-made Servo Controlled 4-Post 250 Ton Shuttle Table Hydraulic Press has these advantages:
  • Utilizing permanent magnet synchronous servo motor, the machine ‘s quiet
  • 50-70% less electricity consumption than conventional hydraulic press machine
  • Hydraulic decompression control
  • Safe operation
  • Position control
  • Time control
  • Pressure control
  • All these controls on HMI
  • 10” HD Human-machine Interface
  • NEMA enclosures
  • Industry standard components
  • Portable operation console
  • Two-hand start button
  • Emergency stop button
  • Manual & Semi-automatic
  • Slide rails for slide table to slide in and out
  • Siemens 10” HMI & PLC