Jigsaw puzzles come in a variety of sizes. Among those marketed to adults, 300-, 500- and 750-piece puzzles are considered “smaller”, that can be made by a small puzzle machine, or hydraulic servo puzzle machine, more sophisticated, but still common, puzzles come in sizes of 1,000, 1,500, 2,000, 3,000, 4,000, 5,000, 6,000, 7,500, 8,000, 9,000, 13,200, 18,000, 24,000, 32,000 and 40,000 pieces are made by a larger hydraulic press puzzle machine such as 600 ton puzzle machine, 800 ton puzzle making machine, and 1000 ton puzzle cutting machine that are all servo hydraulic presses mentioned before.
Due to the development of steel rule die, it is getting easier to make jigsaw puzzles mentioned above, die cutting is a converting process that turns stock material into a specific shape or pattern. It uses specialized machinery and equipment to cut, form, and shape a variety of materials. Steel rule dies specifically are an economical and versatile method for converting soft and semi-rigid materials in two dimensions.
At LEXSON Die Group, we employ state-of-the-art equipment and rigorous quality control procedures to meet the most precise tooling requirements, besides, Lexson provides consultation and engineering services to tailor the die design to our customer’s specific needs. The latest technology available is used to create precision steel rule dies for cutting jigsaw puzzles and a variety of industries.
https://lexsonmachinery.com/wp-content/uploads/2021/07/puzzle-machine-12-scaled.jpg16402560Leo Chanhttps://lexsonmachinery.com/wp-content/uploads/2017/06/logo-1-1.pngLeo Chan2021-07-15 09:11:432021-07-30 14:08:49Hydraulic Puzzle Machine 600 Ton Jigsaw Puzzle Making Machine & automatic Puzzle Packing Machine
puzzle making machine – 600T, 800T, 1000T, 2000T Puzzle Machine leading brand LEXSON
A jigsaw puzzle is produced by a puzzle making machine, which is hydraulic driven, is a tiling puzzle that requires the assembly of often oddly shaped interlocking and mosaiced pieces. Typically, each individual piece has a portion of a picture; when assembled, they produce a complete picture.
Typical images on jigsaw puzzles include scenes from nature, buildings, and repetitive designs—castles and mountains are common, as well as other traditional subjects. However, any kind of picture can be used. Artisanal puzzle-makers and companies using technologies for one-off and small print-run puzzles utilize a wide range of subject matter, including optical illusions, unusual art, and personal photographs. In addition to traditional flat, two-dimensional puzzles, three-dimensional puzzles have entered large-scale production, including spherical puzzles and architectural recreations.
puzzle making machine
In recent years, a range of jigsaw puzzle accessories including boards, cases, frames, and roll-up mats has become available to assist jigsaw puzzle enthusiasts.
While most assembled puzzles are disassembled for reuse, they can also be attached to a backing with adhesive and displayed as art.
puzzle making machine
Most modern jigsaw puzzles are made of paperboard as they are easier and cheaper to mass-produce. An enlarged photograph or printed reproduction of a painting or other two-dimensional artwork is glued to cardboard, which is then fed into a press. The puzzle press, puzzle machine, puzzle making machine forces a set of hardened steel blades of the desired pattern, called a puzzle die, cutting die, steel rule die, through the board until it is fully cut.
The puzzle die is a flat board, often made from plywood, with slots cut or burned in the same shape as the knives that are used. The knives are set into the slots and covered in a compressible material, typically foam rubber, which serves to eject the cut puzzle pieces.
The cutting process is similar to making shaped cookies with a cookie cutter—however, the forces involved are tremendously greater: A typical 1000-piece puzzle requires upwards of 700 tons of force to push the die through the board.
In order to meet the greater demand for jigsaw puzzle products in the global market today, and to improve the production efficiency of puzzles, LEXSON not only produces large-scale Puzzle making machines but also develops jigsaw puzzle breakup units and automatic bagging machine. After the puzzle is punched, the puzzle can be directly pushed to the conveyor. The breakup unit is driven by a servo motor, which can fully break up the puzzle, and then enter the funnel and automatically fall to the automatic bagging machine.
puzzle making machine
Main technical parameters
Master Cylinder Nominal Force
Hydraulic system pressure(Max.)
Slider Bed Height
Approx Machine Dimensions
Approx machine weight
https://lexsonmachinery.com/wp-content/uploads/2021/07/puzzle-making-machine-3.jpg350553Leo Chanhttps://lexsonmachinery.com/wp-content/uploads/2017/06/logo-1-1.pngLeo Chan2021-07-09 12:12:142021-07-15 07:46:46puzzle making machine - 600T, 800T, 1000T, 2000T Puzzle Machine leading brand LEXSON
Four Column Hydraulic Press Machine 600 Ton hydraulic press Manufacturer – LexsonLexson provides a range of four column hydraulic press from 2 ton up to 2000 ton, 4 column hydraulic press models, also known as 4-post hydraulic press, can be designed to accommodate different dies of any size and are well suited for part manufacturing that requires superior rigidity and precise bed-to-ram parallelism. Lexson 4-post hydraulic presses are designed with modular tie-rod construction and built for infinite service life. What ‘s more, Lexson four column hydraulic press adpots servo motor, servo driver, pressure transducer and displacement trasducer, 10″ big touch screen, that allow all settings on the touch screen.
Every four column hydraulic press machine from Lexson is guided by replaceable, graphite-impregnated bronze bushings and solid, chrome-plated posts to ensure years of maintenance-free, reliable operation. The precision bushings provide superior ram guidance and eliminate the need for external lubrication.Advantages of four column hydraulic press:
Typically more economical than gib-guided presses
Allow four-sided access to the working area
Compact design, built to your specifications
Virtually no restrictions on tonnage or bed size customizationProgrammable Adjustable Stroke
Programmable Slide Motion Throughout the Stroke with Slide Position Accuracy in Microns.
30% Less Electrical Power Consumption
No Loss of Energy, Even at 1 SPM
At Least Twice the Working Energy of Traditional Mechanical Presses
We want to learn more about your business and discuss your manufacturing requirements so we can work together on improving your process.
Full Automatic High Speed Disposable Face Mask Machine
This face mask machine is mainly used for the automatic formation of flat face mask: the entire roll of fabric is driven by rollers after unwinding, and the fabric is automatically folded and hemmed;
the nose beam is pulled and unrolled by the whole roll, cut to length and imported into the hemmed fabric, bilateral Ultrasonic welding to the seal, then ultrasonic side sealing, cutting with a cutter;
Conveying the mask to the two mask ear band welding stations through the assembly line, and finally forming the mask by ultrasonic welding;
when the mask is made, The pipeline is transported to the flat belt line for collection.
Here see what face mask machine does the job:
-After the entire roll of fabric is unrolled, it is driven by rollers, and the fabric passes automatic hemming and wrapping of the face mask machine;
-The nose bridge bar is pulled and unrolled, cut to length, and then introduced into the edging fabric. It is ultrasonically welded to the seal on both sides, and then ultrasonically sealed on the side and cut with a cutter
-The face mask is conveyed to the two mask earband welding stations through an assembly line, and the final mask is formed by ultrasonic welding;
-After the mask is made, it is transported to the flat belt line for collection.
Face Mask Maker installation and configuration requirements:
LEXSON provides a full range of up-stroke jigsaw puzzle cutting machine from 50 ton up to 3000 ton. LEXSON ‘s jigsaw puzzle cutting machine is exclusively designed and featured for jigsaw puzzle production, as well as plywood jigsaw puzzle die cutting.
Custom Made 2000 Ton 4 Post Hydraulic Press Machine Features:
– Siemens PLC
– Delta Servo Controller
– 10 Inches Color Touch Screen
– T slots on the bed table and moving platen for mold locking
– Top mounted hydraulic system
– Automatic tie bar lubrication
– Main parts: Rexroth & Schneider
– Seal: SKF
-Relay: Omron & Schneider
Custom Made 2000 Ton 4 Post Hydraulic Press Machine Safety Measures:
– Double start buttons with protection cover
– Safety light curtains on feed in (front) and exit sides (rear) cover the whole daylight open
– Emergency stop button
– Pneumatic safety ratchet bar
– Safety mesh shield covers the left/right side of bed table, can be opened and removed
– NEMA style control cabinet with electric disconnect switch
Oil Leakage Strategy:
– Oil leakage audible alarming
– Hydraulic oil collecting grooves on slide table and bed table
Available Operation Controls:
– Manual & Semi-automatic
– Stroke adjustable
– Pressure adjustable
– Dwell time adjustable
– Closed loop electric control
https://lexsonmachinery.com/wp-content/uploads/2018/09/custom-made-2000-Ton-4-Post-Hydraulic-Press-Machine.jpg13331000Leo Chanhttps://lexsonmachinery.com/wp-content/uploads/2017/06/logo-1-1.pngLeo Chan2018-09-21 03:52:272019-05-30 09:48:24Custom Made 2000 Ton 4 Post Hydraulic Press Machine Manufacturers
https://lexsonmachinery.com/wp-content/uploads/2018/09/custom-made-C-frame-30-ton-hydraulic-press-machine.jpg46083456Leo Chanhttps://lexsonmachinery.com/wp-content/uploads/2017/06/logo-1-1.pngLeo Chan2018-09-19 15:34:312018-09-19 15:37:02Custom Made C Frame 30 Ton Hydraulic Press Machine
Customized 4-Post 25 Ton Hydraulic Trim Press Leading Manufacturer
Customized 4-post 25 Ton Hydraulic Trim Press Leading Manufacturer, Lexson provides the full range of hydraulic trim press from 20 ton up to 1000 ton, that can meet wide application of burrs trimming in the line of alloy aluminum die casting. As trim presses are commonly working under the high temperature and excessive condition, all hydraulic and electric units which Lexson used are of the world-wide famous brand with tough quality, to ensure years of dependable use and maintenance-free.
4-post 25 Ton Hydraulic Trim Press Hydraulic Trimming Machine Technical Specification:
Lexson A03 25 Ton
Work Table Height
3 Phase 280VAC 60Hz
Modular design, compact and less area occupation.
Top mounted hydraulic system
Simple work mode: manual & Semi-automatic
Selector switch for work mode
System pressure readable via a pressure gauge
Central square blanking hole on the bed table with burrs leading channel
customized 25-ton hydraulic trim press
Anti-tie-down, anti repeat controls with ring guards
Double-start zero force touch buttons
Safety photoelectric light curtain
Safety interlocked hinged mesh guards on the 3-sided door
Pneumatic safety Ratchet Bar
Hydraulic center ejection
Air blast valve with timer and air nozzles
Portable operator console
Linear position sensor
Automatic tie bar lubrication
T-slotted moving and bed platens
https://lexsonmachinery.com/wp-content/uploads/2018/05/customized-25-ton-hydraulic-trim-press-1.jpg350553Leo Chanhttps://lexsonmachinery.com/wp-content/uploads/2017/06/logo-1-1.pngLeo Chan2018-05-24 03:00:272018-08-31 03:17:44Customized 4-Post 25 Ton Hydraulic Trim Press Leading Manufacturer
Finally, for years of hard working and researching, Lexson brings out the reliable and efficient vertical jigsaw puzzle automatic bagging machine into the market in the year 2017.
First of all, scattering and bagging is the follow-up processing of die-cutting in the jigsaw puzzles production. These processings are very important for the entire production of the jigsaw puzzles, for the reason that every single piece of the jigsaw puzzle can be missing during the processing of scattering or bagging, especially by manual operation. Hence, it is the toughest problem for scattering and bagging jigsaw puzzle, especially with more than 1000 pieces jigsaw puzzles.
The Lexson vertical jigsaw puzzle automatic bagging machine is one of the best and most efficient automatic vertical bagging machine for the jigsaw puzzle. Let’s see how the machine works:
– Loading the puzzle onto the conveyor after cutting
– Upward-conveying the puzzle into the scattering unit
– Polybag coil stock is fed and sealed automatically
– The scattered puzzles dropped into the poly bag
– Polybag is sealed and cut
– Polybag is conveyed outside of the packing unit
Technical specifications of Lexson jigsaw puzzle automatic bagging machine:
Frame material: stainless steel 304
Incline conveyor *1
Funnel unit * 1
Raw bag coil stock feeder * 1
Cylindrical bag formation * 1
Bag heat sealing * 1
Raw bag material sawtooth cutter * 1
Heat bonding temperature Adjustable
Heat bonding temperature control Temperature Controller
Bag width Fixed 220mm or 240 mm
Bag length 160-300 mm adjustable
Raw bag material PE
HMI Siemens (Language: Chinese & English)
Lexson automatic puzzles scattering bagging system
For the Lexson jigsaw puzzle automatic bagging machine, we have launched the overseas service for our worldwide customers, including machine training, installation, maintenance and so on. If you need more information, or if you have any question about this automatic solution, please feel free to contact us at your most convenience.
Servo Hydraulic Press Machine VS Conventional Hydraulic Press Machine
The servo hydraulic press machine is a servo-driven hydraulic press system integrated with the precision pressure and position transducer for closed-loop control. Compared to conventional hydraulic press, the advances of the servo hydraulic presses are obvious:
First of all, much faster approaching, pressing and return speed
Speed adjustable during the whole stroke
Pressure repeat accuracy: ±1%
Furthermore, 30%~60% lower energy consumption
Much lower noise level
All parameters programmable on the central color touchscreen
High degree of reliability and minimum need for maintenance during the entire lifetime
servo-hydraulic press machine VS conventional hydraulic press machine
Application of Lexson servo hydraulic press
Precision force control and real-time production monitoring make the servo-hydraulic press the ideal machine equipment for most of the precision applications such as automobiles parts forming and assembling, motor bearing assembling and press fitting, the electric connector assembly, and press fitting, as well as the precision straightening, trimming, compression molding and so on. As with powerful lower energy consumption, the heated platen servo-hydraulic press is born to be the perfect press machine solution for hot compression molding application with long pressure holding time.