Jigsaw Puzzle Machine, Jigsaw Puzzle Making Machine & automatic Puzzle Bagging Machine
Lexson is a leading brand of puzzle machine, puzzle press and jigsaw puzzle cutting, high-end jigsaw puzzle automatic production line in China. In business since 1990, Lexson has developed 600 ton puzzle machine, four-post puzzle press, 800 ton hydraulic puzzle die cutting machine, 1000 ton servo hydraulic puzzle making machine that can cut puzzles from 200 pieces up to 3000 pieces in one part.
Jigsaw puzzles come in a variety of sizes. Among those marketed to adults, 300-, 500- and 750-piece puzzles are considered “smaller”, that can be made by a small puzzle machine, or hydraulic servo puzzle machine, more sophisticated, but still common, puzzles come in sizes of 1,000, 1,500, 2,000, 3,000, 4,000, 5,000, 6,000, 7,500, 8,000, 9,000, 13,200, 18,000, 24,000, 32,000 and 40,000 pieces are made by a larger hydraulic press puzzle machine such as 600 ton puzzle machine, 800 ton puzzle making machine, and 1000 ton puzzle cutting machine that are all servo hydraulic presses mentioned before.
Due to the development of steel rule die, it is getting easier to make jigsaw puzzles mentioned above, die cutting is a converting process that turns stock material into a specific shape or pattern. It uses specialized machinery and equipment to cut, form, and shape a variety of materials. Steel rule dies specifically are an economical and versatile method for converting soft and semi-rigid materials in two dimensions.
At LEXSON Die Group, we employ state-of-the-art equipment and rigorous quality control procedures to meet the most precise tooling requirements, besides, Lexson provides consultation and engineering services to tailor the die design to our customer’s specific needs. The latest technology available is used to create precision steel rule dies for cutting jigsaw puzzles and a variety of industries.
Puzzle making machine – 500 ton, 600 ton, 800 ton, 1000 ton, 2000 ton Puzzle Machine leading brand LEXSON
A jigsaw puzzle is produced by a puzzle making machine, which is hydraulic driven, is a tiling puzzle that requires the assembly of often oddly shaped interlocking and mosaiced pieces. Typically, each individual piece has a portion of a picture; when assembled, they produce a complete picture.
Typical images on jigsaw puzzles include scenes from nature, buildings, and repetitive designs—castles and mountains are common, as well as other traditional subjects. However, any kind of picture can be used. Artisanal puzzle-makers and companies using technologies for one-off and small print-run puzzles utilize a wide range of subject matter, including optical illusions, unusual art, and personal photographs. In addition to traditional flat, two-dimensional puzzles, three-dimensional puzzles have entered large-scale production, including spherical puzzles and architectural recreations.
In recent years, a range of jigsaw puzzle accessories including boards, cases, frames, and roll-up mats has become available to assist jigsaw puzzle enthusiasts.
While most assembled puzzles are disassembled for reuse, they can also be attached to a backing with adhesive and displayed as art.
Most modern jigsaw puzzles are made of paperboard as they are easier and cheaper to mass-produce. An enlarged photograph or printed reproduction of a painting or other two-dimensional artwork is glued to cardboard, which is then fed into a press. The puzzle press, puzzle machine, puzzle making machine forces a set of hardened steel blades of the desired pattern, called a puzzle die, cutting die, steel rule die, through the board until it is fully cut.
The puzzle die is a flat board, often made from plywood, with slots cut or burned in the same shape as the knives that are used. The knives are set into the slots and covered in a compressible material, typically foam rubber, which serves to eject the cut puzzle pieces.
The cutting process is similar to making shaped cookies with a cookie cutter—however, the forces involved are tremendously greater: A typical 1000-piece puzzle requires upwards of 700 tons of force to push the die through the board.
In order to meet the greater demand for jigsaw puzzle products in the global market today, and to improve the production efficiency of puzzles, LEXSON not only produces large-scale Puzzle making machines but also develops jigsaw puzzle breakup units and automatic bagging machine. After the puzzle is punched, the puzzle can be directly pushed to the conveyor. The breakup unit is driven by a servo motor, which can fully break up the puzzle, and then enter the funnel and automatically fall to the automatic bagging machine.
Main technical parameters
|1||Master Cylinder Nominal Force||ton||600|
|2||Hydraulic system pressure(Max.)||MPa||25|
|6||Slider Bed Height||mm||1050|
|8||Approx Machine Dimensions||L-R||mm||2168|
|10||Approx machine weight||kg||16500|
- Typically more economical than gib-guided presses
- Allow four-sided access to the working area
- Compact design, built to your specifications
- Virtually no restrictions on tonnage or bed size customizationProgrammable Adjustable Stroke
- Programmable Slide Motion Throughout the Stroke with Slide Position Accuracy in Microns.
- 30% Less Electrical Power Consumption
- No Loss of Energy, Even at 1 SPM
- At Least Twice the Working Energy of Traditional Mechanical Presses
Full Automatic High Speed Disposable Face Mask Machine
This face mask machine is mainly used for the automatic formation of flat face mask: the entire roll of fabric is driven by rollers after unwinding, and the fabric is automatically folded and hemmed;
the nose beam is pulled and unrolled by the whole roll, cut to length and imported into the hemmed fabric, bilateral Ultrasonic welding to the seal, then ultrasonic side sealing, cutting with a cutter;
Conveying the mask to the two mask ear band welding stations through the assembly line, and finally forming the mask by ultrasonic welding;
when the mask is made, The pipeline is transported to the flat belt line for collection.
Here see what face mask machine does the job:
-After the entire roll of fabric is unrolled, it is driven by rollers, and the fabric passes automatic hemming and wrapping of the face mask machine;
-The nose bridge bar is pulled and unrolled, cut to length, and then introduced into the edging fabric. It is ultrasonically welded to the seal on both sides, and then ultrasonically sealed on the side and cut with a cutter
-The face mask is conveyed to the two mask earband welding stations through an assembly line, and the final mask is formed by ultrasonic welding;
-After the mask is made, it is transported to the flat belt line for collection.
Face Mask Maker installation and configuration requirements:
(1)Equipment size: 6800mm (L) × 4800mm (W) × 1900mm (H);
(2) Appearance color: aluminum alloy silver, according to this standard without special instructions;
(3) Equipment weight: ≤3000kg, ground load ≤500KG / m2;
(4) Working power: equipment 220VAC ± 5 ﹪, 50HZ, rated power of about 8.8KW;
(5) compressed air: 0.5 ～ 0.7 MPa, using flow rate of about 300L / min;
(6) Operating environment: temperature 10 ～ 35 ℃, humidity 5-35% HR, no flammable and corrosive gas, no dust (cleanness no less than 100,000).
Face mask making machine main structure:
|1||Water filter cloth / filter cotton / water absorption layer unwinding mechanism||3|
|2||Nose bridge strip unwinding mechanism||1|
|3||Nose bridge straightening mechanism||1||Width 3-7mm|
|4||Nose bridge strip driving and cutting mechanism||1||Width 3-7mm|
|5||Cloth hemming mechanism||1|
|6||Roll welding edge sealing mechanism||1||Bilateral|
|7||Cloth driving mechanism||2|
|8||Cloth fan folding mechanism||2|
|9||Roll welding side seam mechanism||1|
|13||Ear band welding machine mechanism||2|
Incoming materials and product specifications that could be adopted to face mask machine
|Item||Number of hanging shafts||Width(mm)||Coil outer diameter/mm||Barrel inner diameter||Weight|
|Nose bridge bar||1||3-7
|Ear band||4 bags||3||–||–||–|
Standard type: 175 * 95mm
Equipment technical parameters:
Production capacity of equipment
(1) Production efficiency: 90-120ppm;
(2) Qualification rate of equipment production: 99% (except that the incoming materials do not meet the requirements, or the employees’ improper operation is excluded)
(3) Equipment failure rate: 2% (refers to the failure caused by the equipment itself)
General equipment configuration and standard requirements
Configuration list of main components
|1||Pneumatic cylinder||CKD, SMC, AirTac, Chelic,
|2||Solenoid valve||CKD, SMC, AirTac|
|3||Servo motor||VMMORE, THINGET|
|4||PLC||VMMORE/China, Mitsubishi, THINGET|
|6||Rail line||STAF, PMI、CPC、AKD|
|Omron, Keyence, Panasonic|
|8||Touch screen||WEINVIEW, MCGS, THINGET|
|10||Press buttons||SHUANGKE Electric|
Specification, wearing parts and random spare parts list
|1||Tool kit||–||1||Debugging tools|
Jigsaw Puzzle Cutting Machine 500 Ton Hydraulic Press – Lexson Manufacturers
LEXSON provides a full range of up-stroke jigsaw puzzle cutting machine from 50 ton up to 3000 ton. LEXSON ‘s jigsaw puzzle cutting machine is exclusively designed and featured for jigsaw puzzle production, as well as plywood jigsaw puzzle die cutting.
With similar tonnages, LEXSON also provides a full range of down-stroke Servo controlled jigsaw puzzle machine, which we have the servo hydraulic control system to replace the conventional hydraulic system. A servo-hydraulic controlled puzzle press machine’s more advantageous, not only in efficiency but also in performance, for more details please refer to servo controlled hydraulic jigsaw puzzle machine.
LEXSON ‘s jigsaw puzzle cutting machine features:
- Up-stroke acting type
- Hydraulic system mounted at the rear side
- Two-hands press start button
- E-stop button
- Safety light curtains
- Safety mechanical stopper
- Proximity limitation control
- Pressure regulator
- Portable operation console
- Pressure gauge
- Stainless(304) steel slide rails for cutting die to slide IN & OUT
- Flatbed table and slider
- Hydraulic oil chiller
Custom Made C Frame 30 Ton Hydraulic Press Machine
Derive from LEXSON P03 Series C Frame Hydarulic Press, the below LEXSON P03-30 Ton C-frame hydraulic press ‘s built with 10″ HMI that operator can do setting:
- Parameter Setting
- Programmable Pressure
- Pragrammable Stroke
- Programmable Dwell Time
- Moving Bed Table
- Slide Rails for the bed table to move In/Out
- Slide rails driven by Servo Motor with high positioning accruacy
Custom Made C Frame 30 Ton Hydraulic Press Machine under construction
LEXSON P03 C Frame 30 Ton Hydraulic Press Machine Technical Specification
|Model||LEXSON-P03-30 Ton||Bed Table||600*500 mm|
|Daylight Opening||800 mm||Slide Table||400*300 mm|
|Cylinder Stroke||600 mm||Slide Bed Table Stroke||600 mm|
|Motor||3 Phase, 380VAC, 50Hz||Motor Rate||5.4 KW|
Customized 4-Post 25 Ton Hydraulic Trim Press Leading Manufacturer
Customized 4-post 25 Ton Hydraulic Trim Press Leading Manufacturer, Lexson provides the full range of hydraulic trim press from 20 ton up to 1000 ton, that can meet wide application of burrs trimming in the line of alloy aluminum die casting. As trim presses are commonly working under the high temperature and excessive condition, all hydraulic and electric units which Lexson used are of the world-wide famous brand with tough quality, to ensure years of dependable use and maintenance-free.
4-post 25 Ton Hydraulic Trim Press Hydraulic Trimming Machine Technical Specification:
|Model No.||Lexson A03 25 Ton|
|Table Size||600*400 mm|
|System Pressure||20 Mpa|
|Cylinder Stroke||300 mm|
|Work Table Height||780 mm|
|Power Supply||3 Phase 280VAC 60Hz|
|Closing Speed||170-180 mm/s|
|Slow Speed||5-12 mm/s|
|Return Speed||130-150 mm/s|
|Approximate Weight||2300 KGs|
- Modular design, compact and less area occupation.
- Top mounted hydraulic system
- Simple work mode: manual & Semi-automatic
- Selector switch for work mode
- System pressure readable via a pressure gauge
- Central square blanking hole on the bed table with burrs leading channel
- Anti-tie-down, anti repeat controls with ring guards
- Double-start zero force touch buttons
- Safety photoelectric light curtain
- Safety interlocked hinged mesh guards on the 3-sided door
- Pneumatic safety Ratchet Bar
- Hydraulic center ejection
- Air blast valve with timer and air nozzles
- Removable base
- Portable operator console
- Color HMI
- Linear position sensor
- Load cell
- Automatic tie bar lubrication
- T-slotted moving and bed platens
Lexson Jigsaw Puzzle Automatic Bagging Machine – Jigsaw Puzzle Automatic Vertical Bagging System
Finally, for years of hard working and researching, Lexson brings out the reliable and efficient vertical jigsaw puzzle automatic bagging machine into the market in the year 2017.
First of all, scattering and bagging is the follow-up processing of die-cutting in the jigsaw puzzles production. These processings are very important for the entire production of the jigsaw puzzles, for the reason that every single piece of the jigsaw puzzle can be missing during the processing of scattering or bagging, especially by manual operation. Hence, it is the toughest problem for scattering and bagging jigsaw puzzle, especially with more than 1000 pieces jigsaw puzzles.
Cause the exploration of automation and intelligence in production seems to be the endless theme of the nowadays. As one of the main machinery equipment suppliers for the jigsaw puzzle die-cutting, scattering and bagging, Lexson is always on the way to seek a more efficient and automatic solution to improve the production efficiency.
The Lexson vertical jigsaw puzzle automatic bagging machine is one of the best and most efficient automatic vertical bagging machine for the jigsaw puzzle. Let’s see how the machine works:
– Loading the puzzle onto the conveyor after cutting
– Upward-conveying the puzzle into the scattering unit
– Polybag coil stock is fed and sealed automatically
– The scattered puzzles dropped into the poly bag
– Polybag is sealed and cut
– Polybag is conveyed outside of the packing unit
Technical specifications of Lexson jigsaw puzzle automatic bagging machine:
- Frame material: stainless steel 304
- Incline conveyor *1
- Scatterer *1
- Funnel unit * 1
- Raw bag coil stock feeder * 1
- Cylindrical bag formation * 1
- Bag heat sealing * 1
- Raw bag material sawtooth cutter * 1
- Heat bonding temperature Adjustable
- Heat bonding temperature control Temperature Controller
- Bag width Fixed 220mm or 240 mm
- Bag length 160-300 mm adjustable
- Raw bag material PE
- PLC Mitsubishi
- HMI Siemens (Language: Chinese & English)
For the Lexson jigsaw puzzle automatic bagging machine, we have launched the overseas service for our worldwide customers, including machine training, installation, maintenance and so on. If you need more information, or if you have any question about this automatic solution, please feel free to contact us at your most convenience.